Tungsten Carbide Pom Hniav: Lub Pinnacle ntawm Txiav Kev Ua Haujlwm

Engineered rau Extreme Performance: Kev Tshawb Fawb Tom Qab Carbide Hniav

Tungsten carbide pom cov hniav sawv cev rau kev txiav ntug ntawm cov cuab yeej siv cuab yeej cuab tam, sib txuas cov khoom tungsten carbide (85-94%) nrog cobalt binder (6-15%) los ntawm cov txheej txheem sintering siab heev. Qhov no tsim cov khoom siv nrog cov khoom tshwj xeeb:

• Hardness: 1,500-2,200 HV (Vickers)
• Thaum tshav kub kub Resistance: tuav txiav ntug mus txog 900 ° C
• Hnav Resistance: 50-100X lub neej ntev dua HSS hniav

Shanghai Easydrill siv sub-micron carbide qib (0.5-0.8μm) nrog ntau txheej cobalt matrices hauv lawv cov hniav hwm. Qhov kev tsim tshwj xeeb no ua tiav qhov tseem ceeb ntawm qhov sib npaug ntawm cov pob txha toughness thiab hnav tsis kam - ua kom cov hniav tuaj yeem tiv taus cov huab cua hnyav uas tau ntsib hauv CNC niaj hnub kev siv.

Technical Advantages Redefining Industrial Txiav

1. Tsis muaj qhov sib piv tau ntev & nqi zog
Laboratory xeem qhia:

• Carbide hniav kav 8-12X ntev dua HSS lwm txoj hauv kev txiav steel
• Txo cov cuab yeej hloov zaus nce kev siv tshuab los ntawm 30-45%
• Tus nqi-ib-txiav txo qis txog li 60% txawm hais tias thawj zaug peev ntau dua

2. Cov khoom muaj peev xwm heev
Easydrill's carbide hniav txheej txheem cov ntaub ntawv tsis yooj yim sua rau cov pa hniav:

• Hardened hlau (HRC 50-65)
• Abrasive composites (CFRP, G10, carbon ceramics)
• Non-ferrous alloys nrog silicon ntsiab lus> 18%
• Stainless hlau (304, 316L, duplex qib)

3. Precision txiav kev ua tau zoo

• Tuav qhov ntev ntev ntawm ± 0.05mm
• Nto tiav mus rau Ra 0.4μm ua tiav
• Qhov tsawg kawg nkaus burr tsim ntawm cov ntaub ntawv nyias (<0.5mm)

Kev sib piv Table:

Cov ntawv thov muaj nyob qhov twg Carbide Dominates

Hlau Manufacturing Revolution

• Automotive: Txiav hardened iav blanks (HRC 58-62), nres rotors, qag ncej
• Aerospace: Precision slotting turbine hniav (Inconel 718), composite airframe Cheebtsam
• Zog: Ua cov roj / roj drilling Cheebtsam, cua turbine shafts

Kev ua cov khoom siv tshwj xeeb

• Composite Txiav: Delamination-dawb txiav ntawm CFRP nrog tshwj xeeb hniav geometry
• Pob zeb / pob zeb: Siv pob zeb diamond-tipped hniav rau cov khoom siv
• Kev lag luam khoom noj khoom haus: Sanitary stainless hlau ua tsis muaj paug

Engineering Excellence: Shanghai Easydrill Innovations

Raws li tus thawj coj ISO 9001-certified chaw tsim tshuaj paus, Easydrill thawb carbide tshuab rau pem hauv ntej nrog:

1. Advanced hniav Technology

• Asymmetric Sib Tsoo: Txo kev co los ntawm 40% hauv nyias-phab ntsa txiav
• Variable Pitch Design: Tshem tawm cov kev sib haum xeeb ntawm qhov RPM siab
• Micro-Grain Carbide (0.4μm): Rau daim iav tiav ntawm kev kho mob cog

2. Cov txheej txheem txheej txheem

• TiAlN (Aluminium Titanium Nitride): 2,800 HV hardness
• DLC (Diamond-Like Carbon): <0.1 kev sib txhuam coefficient
• Nanocomposite Layers: Multi-functional thermal barriers

3. Precision Manufacturing

• Automated CNC sib tsoo nrog ± 0.005mm kam rau ua
• Electron beam welding rau cov pob qij txha tsis muaj void
• Resonance-tested hniav lub cev

Xaiv Koj Qhov Zoo Tshaj Carbide Hniav: Cov Lus Qhia Kev

Kev xaiv tseem ceeb

Kev ua haujlwm zoo tshaj plaws

1. Kev Tswj Ceev: Tsis txhob tshaj qhov chaw tsim khoom SFM max
2. Pub Optimization: Khaws 0.06-0.12 hli / hniav nti load
3. Coolant Strategy: High-pressure dej nyab txias (> 15 bar) rau cov hlau tawv
4. Kev tswj hwm kev sib raug zoo: Siv lub suab sib txawv ntawm qhov siab tshaj 3,000 RPM

Lub neej yav tom ntej ntawm Carbide Technology

Shanghai Easydrill coj innovation nrog:

• Smart Blade Systems: Embedded sensors saib xyuas qhov kub thiab txias
• Hybrid Substrates: Gradient carbide qauv rau kev cuam tshuam tsis kam
• Sustainable Manufacturing: Kaw-loop tungsten recycling
• AI-Optimized Designs: Algorithm-tsim cov hniav geometry

Yog vim li cas Carbide Hniav xa Unmatched ROI

Thaum cov nqi pib yog 3-5X siab dua HSS, carbide hniav muab:

• 75% txo cov cuab yeej hloov ua haujlwm
• 40% nce hauv kev siv tshuab
• 62% qis tus nqi-ib-txiav hauv cov hlau tawv tawv
• Zero rework ntawm precision Cheebtsam

Paub qhov Easydrill Advantage
Shanghai Easydrill's carbide pom hniav ua ke German engineering precision nrog Suav manufacturing efficiency. Los ntawm portable band pom hniav mus rau 800mm txias pom daim ntaub ntawv, peb cov kev daws teeb meem xa:

✓ Kho cov hniav geometry rau koj cov khoom tshwj xeeb
✓ Proprietary nano-coatings rau kev siv huab
✓ Cov ntaub ntawv pov thawj ntawm lwm tus neeg ua haujlwm tau txais txiaj ntsig zoo rau txhua tus hniav
✓ Kev txhawb nqa nrog kev txiav kev ua kom zoo dua qub

Hloov koj cov haujlwm txiav - Hu rau Shanghai Easydrill hnub no rau daim ntawv thov kev tshuaj ntsuam xyuas dawb thiab kuaj hniav.