Txiav ntug: Yuav ua li cas niaj hnub Wood Milling Cutters Revolutionize Material Processing

Ntoo milling cutters yog cov cuab yeej tshwj xeeb uas tsim los tsim, kos duab, lossis tshem tawm cov khoom los ntawm cov ntoo uas siv cov lus tsa suab. Lawv txuas rau milling tshuab, routers, los yog CNC (Computer Numerical Control) systems, leveraging ntse npoo thiab cim geometries ua hauj lwm xws li profiling, grooving, dadoing, thiab contouring. Los ntawm kev txiav ncaj ncaj mus rau txoj kev 3D carvings, cov cutters no muaj ntau yam txaus los lis ntau yam kev siv ntoo.

Cov yam ntxwv tseem ceeb ntawm Wood Milling Cutters

1. Khoom siv

Cov khoom siv ntawm cov ntoo milling cutter ncaj qha cuam tshuam rau nws cov durability, sharpness, thiab kev ua tau zoo. Cov khoom siv feem ntau suav nrog:

• High-Speed ​​Steel (HSS): Nqis thiab ntau yam, HSS cutters yog zoo tagnrho rau softwoods thiab siv sij hawm. Lawv khaws sharpness ntawm nruab nrab speeds thiab yooj yim rau sharpen

• Carbide-Tipped: Cov cutters no muaj lub cev steel nrog carbide inserts (tungsten carbide) ntawm cov npoo. Carbide yog ib qho nyuaj thiab kub-resistant dua HSS, ua rau lawv zoo meej rau hardwoods, plywood, thiab high-volume ntau lawm. Lawv kav 5-10 npaug ntev dua HSS

• Khoom Carbide: Rau precision ua hauj lwm thiab cov ntaub ntawv nyuaj heev (xws li kab txawv hardwoods), khoom carbide cutters muab unbeatable sharpness thiab hnav tsis kam, tab sis lawv nkig thiab kim.

2. Cutter Geometry

Cov duab thiab tsim ntawm cutter txiav txim siab nws txoj haujlwm:

• Ncaj Cutters: Siv los ua cov chaw tiaj tus, grooves, lossis dados. Lawv muaj ib tug ncaj txiav ntug thiab muaj nyob rau hauv ntau yam dav ..

• Router Bits: suav nrog cov profiles xws li roundover, chamfer, thiab ogee, tsim los tsim cov npoo lossis tsim cov ntsiab lus zoo nkauj.

• End Mills: Feature txiav npoo ntawm qhov kawg thiab sab, haum rau 3D carving, slotting, thiab profiling hauv CNC tshuab.

• Kauv Cutters: Tig nyob rau hauv ib tug kauv qauv, txo cov kua muag tawm thiab ua smoother tiav - zoo tagnrho rau hardwoods thiab veneers.

3. Shank Loj

Lub shank yog qhov tsis-txiav qhov uas txuas rau lub tshuab. Qhov ntau thiab tsawg muaj xws li ¼ nti, ½ nti, thiab ⅜ nti rau routers, thaum CNC tshuab feem ntau siv cov shanks loj (xws li, 10mm lossis 12mm) rau kev ruaj ntseg thaum lub sijhawm ua haujlwm siab. Sib piv cov shank loj rau koj lub tshuab ua kom muaj kev ruaj ntseg haum thiab txo kev co

Cov Lus Qhia: Yuav Ua Li Cas Ntoo Milling Cutters Ua

1. Txiav ceev thiab pub tus nqi

• Txiav Ceev: Ntsuas hauv ko taw ib feeb (FPM), nws hais txog ceev npaum li cas tus txiav ntug txav hla ntoo. Softwoods (piv txwv li, ntoo thuv) yuav tsum tau qis dua (1,000–3,000 FPM), thaum hardwoods (piv txwv li, ntoo qhib) xav tau siab dua speeds (3,000–6,000 FPM) kom tsis txhob hlawv.

• Pub Tus Nqi: Qhov ceev ntawm cov ntoo nkag rau hauv lub tshuab txiav (inch ib feeb, IPM). Tus nqi pub qeeb qeeb rau cov ntaub ntawv nyuaj kom huv si, thaum cov nqi nrawm dua ua haujlwm rau cov ntoo mos. Carbide cutters tuaj yeem tswj tau tus nqi pub ntau dua li HSS vim lawv qhov kub tsis kam

2. Tus naj npawb ntawm Flutes

Flutes yog cov grooves uas tso cai rau chips khiav. Cutters nrog tsawg dua flutes (2-3) tshem tawm cov khoom sai, ua rau lawv zoo rau roughing. Ntau flutes (4–6) ua kom tiav tiav los ntawm kev txo cov nti loj-zoo tagnrho rau kev nthuav dav ua haujlwm

3. Helix Angle

Lub kaum sab xis ntawm lub flute txheeb ze rau lub cutter lub axis cuam tshuam rau nti khiav tawm thiab txiav quab yuam. Lub kaum sab xis qis (10-20 °) muab lub zog ntau dua rau cov ntaub ntawv tawv, thaum lub kaum sab xis siab (30-45 °) tso cai rau txiav nrawm dua thiab ua tiav hauv cov ntoo mos.

Qhov zoo ntawm Kev Siv Zoo Wood Milling Cutters

1. Precision thiab raug

Cov cutters zoo, tshwj xeeb tshaj yog cov carbide-tipped lossis CNC-cov qauv tshwj xeeb, xa cov kev ua siab ntev (txog 0.001 ntiv tes), ua kom cov txiaj ntsig zoo sib xws rau kev sib koom ua ke, inlays, thiab cov qauv tsim. Qhov kev txiav txim siab no yog qhov tseem ceeb rau cov haujlwm tshaj lij uas haum thiab ua tiav qhov teeb meem ..

2. Durability thiab Longevity

Carbide cutters tiv taus hnav thiab kub, outlasting HSS cutters los ntawm xyoo nyob rau hauv hnyav siv. Qhov no txo ​​qhov xav tau kev hloov pauv tsis tu ncua, txuag lub sijhawm thiab nyiaj txiag nyob rau lub sijhawm ntev ..

3. Ntau yam

Nrog rau ntau yam duab thiab ntau thiab tsawg, ntoo milling cutters hloov mus rau ntau yam dej num: los ntawm kev tsim dadoes yooj yim rau rhawv rau carving intricate floral qauv ntawm rooj tog. Kauv thiab compression cutters txawm ua haujlwm ntawm cov ntaub ntawv me me xws li MDF thiab plywood yam tsis muaj kua muag tawm.

4. Efficiency

Niaj hnub nimno cutters, xws li muab kauv los yog ntau-flute designs, txo lub sij hawm txiav los ntawm kev tshem tawm cov khoom sai dua thiab txo cov pov tseg. Lawv kuj yuav tsum tau sanding tsawg dua tom qab, streamlining workflow

5. Kev nyab xeeb

Kev tu kom zoo, ntse cutters txo kev vibration thiab kickback, ua rau lawv muaj kev nyab xeeb siv. Dull cutters, ntawm qhov tod tes, tuaj yeem ua rau lub tshuab khi, ua rau muaj kev pheej hmoo ntawm kev sib tsoo.

Xaiv txoj cai Wood Milling Cutter rau koj qhov project

• Khoom siv: Siv HSS rau softwoods thiab siv qee zaus; carbide-tipped rau hardwoods, plywood, los yog siab ntim ..

• Kev Ua Haujlwm: Ncaj cutters rau grooves, router khoom rau ntug, kawg mills rau 3D ua hauj lwm.

• Tshuab: Match shank loj rau koj lub router lossis CNC tshuab ..

• Tiav: Kauv los yog ntau lub tshuab raj rau cov txiaj ntsig zoo; tsawg flutes rau roughing.