Pob zeb diamond Profile log: Daim ntawv qhia ua tiav rau cov yam ntxwv, thev naus laus zis, qhov zoo & kev siv
Nyob rau hauv lub ntiaj teb no ntawm precision sib tsoo thiab txiav, pob zeb diamond profile log sawv tawm raws li ib tug kev ua si-hloov cuab yeej-tsim los tackle nyuaj, nkig cov ntaub ntawv nrog unmatched raug. Tsis zoo li cov tsoos abrasive log, cov cuab yeej tshwj xeeb no siv lub zog ntawm pob zeb diamond (qhov nyuaj tshaj plaws paub cov khoom siv) kom xa cov txiaj ntsig zoo ib yam, ua rau lawv tseem ceeb hauv kev lag luam xws li aerospace mus rau electronics. Cov lus qhia no rhuav tshem txhua yam koj xav paub txog pob zeb diamond profile log: lawv cov yam ntxwv tseem ceeb, kev qhia tshwj xeeb, tshwj xeeb zoo, thiab kev siv lub ntiaj teb tiag.
Dab tsi yog Pob Zeb Diamond Profile Log?
Pob zeb diamond profile log yog cov cuab yeej abrasive nrog lub ntsej muag ua haujlwm zoo (cov "profile") embedded nrog pob zeb diamond grit. Cov pob zeb diamond hais-xws li ntuj lossis hluavtaws-yog sib txuas rau cov hlau, resin, lossis vitrified puag, tsim cov cuab yeej uas tuaj yeem zom, zoo li, lossis ua tiav cov ntaub ntawv uas tiv taus cov pa abrasives (xws li, iav, ceramics, pob zeb, thiab cov hlau tawv zoo li tungsten carbide).
Cov "profile" nyob rau hauv lawv lub npe yog hais txog lub log raws li qhov chaw geometry - cov profiles feem ntau muaj xws li V-grooves, radii, chamfers, los yog complex custom shapes. Qhov kev tsim no tso cai rau lub log kom rov ua cov qauv sib txawv ntawm cov khoom ua haujlwm, tshem tawm qhov xav tau rau kev ua tiav theem nrab thiab txuag lub sijhawm hauv kev tsim khoom.
Cov yam ntxwv tseem ceeb ntawm Pob Zeb Diamond Profile Log
Pob zeb diamond profile log yog txhais los ntawm plaub qhov tseem ceeb uas teeb tsa lawv sib nrug los ntawm cov cuab yeej abrasive txheem:
1. Pob Zeb Diamond Grit: Qhov Zoo Tshaj Plaws Hardness
Pob zeb diamond grit yog lub plawv ntawm cov log no. Tsis zoo li txhuas oxide los yog silicon carbide (siv nyob rau hauv cov tsoos log), pob zeb diamond muaj ib tug Mohs hardness ntsuam xyuas ntawm 10 (qhov siab tshaj plaws ua tau), ua kom nws txiav los ntawm cov ntaub ntawv nrog ib tug hardness txog li 9 ntawm lub Mohs nplai (xws li, sapphire, quartz, thiab advanced ceramics).
- Grit Loj: Ntau yam ntawm ntxhib (46-80 grit) rau kev tshem tawm cov khoom ceev kom zoo (325-1200 grit) rau kev ua tiav tiav. Coarse grit yog zoo tagnrho rau shaping, thaum zoo grit muab ib tug du, polished nto.
- Grit Hom: Synthetic pob zeb diamond (feem ntau) muaj qhov zoo sib xws thiab tus nqi zoo, thaum lub pob zeb diamond ntuj yog siv rau cov dej num ultra-precision (xws li, semiconductor manufacturing).
2. Cov khoom siv Bond: Txiav txim siab kev ua haujlwm ntawm lub log
Daim ntawv cog lus tuav cov pob zeb diamond grit nyob rau hauv qhov chaw thiab cuam tshuam lub log lub durability, txiav ceev, thiab tiav zoo. Peb lub hom phiaj tseem ceeb yog siv:
| Hom Bond | Yam tseem ceeb | Zoo tshaj rau |
|---|---|---|
| Hlau Bond (Bronze, Nickel) | High durability, qeeb hnav, zoo heev rau hnyav sib tsoo | Kev tsim cov hlau tawv (tungsten carbide), pob zeb, thiab iav |
| Resin Bond (Epoxy, Phenolic) | Txiav ceev, du tiav, tsawg tshav kub tiam | Precision tiav ntawm ceramics, semiconductors, thiab optical Cheebtsam |
| Vitrified Bond (iav-Ceramic) | High rigidity, tshuaj tsis kam, zoo tagnrho rau kev sib tsoo ceev | Aerospace Cheebtsam (titanium alloys), automotive qhov chaw, thiab cov cuab yeej hlau |
3. Precision Profiling: Custom Shapes rau cov haujlwm tshwj xeeb
Tsis zoo li generic log, pob zeb diamond profile log yog engineered nrog kev cai nto geometries kom phim lub workpiece xav tau cov duab. Feem ntau profiles muaj xws li:
- V-grooves (rau txiav iav raj lossis ceramic insulators)
- Radii (rau cov npoo sib npaug ntawm cov khoom siv kho mob lossis lub lens tsheb)
- Chamfers (rau deburring hlau qhov chaw los yog tiav semiconductor wafers)
- Complex 3D profiles (rau aerospace turbine hniav los yog kho hniav implants)
Qhov kev txiav txim siab no tshem tawm "kev kwv yees" hauv kev tsim khoom, ua kom txhua qhov haujlwm ua tau raws li qhov ua tau zoo (feem ntau qis li ± 0.001 hli).
4. Thaum tshav kub kub ua hauj: tiv thaiv workpieces thiab log
Pob zeb diamond lub siab thermal conductivity (tsib npaug ntawm tooj liab) pab dissipate tshav kub thaum sib tsoo - tseem ceeb heev rau kev tiv thaiv workpiece puas (xws li, tawg nyob rau hauv iav los yog warping nyob rau hauv cov hlau). Tsis tas li ntawd, daim ntawv cog lus cov ntaub ntawv zoo li resin los yog vitrified yog tsim los tiv thaiv tshav kub buildup, ncua lub log lub neej thiab tswj tej efficiency.
Technical Specifications los xav txog
Thaum xaiv lub pob zeb diamond profile log, nkag siab txog cov kev qhia tshwj xeeb no ua kom pom kev ua haujlwm zoo:
- Log Diameter: Ntau yam ntawm 50 hli (me me, cov cuab yeej siv tes tuav) txog 600 hli (kev lag luam grinders). Cov diameters loj dua haum cov khoom ntim siab, thaum lub log me me yog qhov zoo tagnrho rau kev ua haujlwm zoo (xws li, ua cov hniav nyiaj hniav kub).
- Profile Tolerance: Ntsuas qhov tseeb ntawm lub log qhov zoo li qhov xav tau tsim. Saib rau qhov kam rau ua ntawm ± 0.002 hli rau kev siv precision (xws li, qhov muag qhov muag) thiab ± 0.01 hli rau kev siv dav.
- Sib tsoo ceev: Feem ntau 15-35 m / s (meters ib ob). Resin-bonded log tuav ceev dua (txog 35 m / s) rau kev ua tiav sai, thaum lub log hlau ua haujlwm zoo tshaj plaws ntawm qhov ceev qis (15-25 m / s) rau kev sib tsoo hnyav.
- Porosity: Tus naj npawb ntawm qhov sib txawv ntawm grit hais. High porosity (feem ntau nyob rau hauv resin bonds) txo cov clogging thiab tshav kub, thaum uas tsis muaj porosity (hlau bonds) nce durability rau cov ntaub ntawv tawv.
Qhov zoo ntawm pob zeb diamond Profile log
Piv rau cov tsoos abrasive log los yog lwm yam cuab yeej precision (xws li, laser cutters), pob zeb diamond profile log muaj tsib yam txiaj ntsig tsis zoo:
1. Superior Precision thiab sib xws
Pob zeb diamond lub hardness thiab kev cai profileing xyuas kom meej cov khoom zoo li tshem tawm thiab nruj tolerances. Piv txwv li, nyob rau hauv semiconductor manufacturing, pob zeb diamond profile log zom silicon wafers mus rau ib tug tuab ntawm 50-100 μm (thinner dua ib tug tib neeg cov plaub hau) nrog xoom variation nyob rau hauv batch.
2. Lub neej ntev (txo qis qis)
Pob zeb diamond grit hnav ntawm ib feem ntawm tus nqi ntawm txhuas oxide los yog silicon carbide. Ib lub pob zeb diamond profile log tuaj yeem kav ntev li 50-100 lub sijhawm ntev dua li lub log ib txwm, txo cov cuab yeej hloov pauv thiab sijhawm poob hauv cov kab ntau lawm. Rau cov tuam txhab tsheb, qhov no txhais tau tias txo tus nqi txij nkawm thiab cov khoom siv ntau dua.
3. Kev txiav nrawm dua
Pob zeb diamond lub peev xwm los shear los ntawm cov ntaub ntawv nyuaj sai txiav lub sij hawm ntau lawm. Piv txwv li, kev sib tsoo ceramic turbine hniav nrog lub pob zeb diamond profile log yuav siv sij hawm 30-50% tsawg dua li siv lub vitrified aluminium oxide log-tseem ceeb rau cov lag luam loj xws li aerospace.
4. Txo cov khoom ua haujlwm puas
Lub log lub cua sov dissipation thiab precision profiling txo qhov tsis xws luag xws li chipping (hauv iav), tawg (hauv ceramics), los yog burring (hauv hlau). Qhov no tshem tawm qhov xav tau ntawm kev ua tiav theem nrab (xws li, xuab zeb lossis polishing), txuag lub sijhawm thiab nqi zog.
5. Versatility hla cov ntaub ntawv
Tsis zoo li cov cuab yeej tshwj xeeb uas tsuas yog ua haujlwm ntawm ib qho khoom siv, pob zeb diamond profile log tuav ntau hom tawv tawv:
- iav (qhov rais, optical lo ntsiab muag, smartphone screens)
- Ceramics (dental implants, electronic circuit boards, chav dej fixtures)
- Hlau (tungsten carbide cov cuab yeej, titanium aerospace qhov chaw, stainless hlau khoom siv kho mob)
- Pob zeb (granite countertops, marble vuas, semiconductor wafers)
Kev siv tiag-ntiaj teb ntawm pob zeb diamond Profile log
Pob zeb diamond profile log yog siv nyob rau hauv yuav luag txhua qhov kev lag luam uas yuav tsum tau precision shaping ntawm cov ntaub ntawv nyuaj. Ntawm no yog cov kev siv ntau tshaj plaws:
1. Electronics thiab Semiconductors
- Silicon Wafer Processing: Resin-bonded pob zeb diamond profile log grind thiab polish silicon wafers rau ultra-thin thicknesses, kom ntseeg tau tias kev ua haujlwm zoo rau microchips.
- Ceramic Circuit Boards: Hlau-bonded log txiav V-grooves nyob rau hauv ceramic boards mus rau lub tsev conductive kab, enabling compact electronic devices (xws li, smartphones, laptops).
2. Aerospace thiab Automotive
- Turbine Blades: Vitrified-bond pob zeb diamond log zoo li 3D profiles ntawm titanium los yog npib tsib xee-alloy turbine hniav, kom ntseeg tau tias aerodynamic efficiency thiab tsis kam mus rau siab kub.
- Automotive Lenses: Resin-bonded log tsim cov npoo sib npaug (radii) ntawm lub teeb taub hau lossis lub teeb taillight, txhim kho lub teeb diffusion thiab kav ntev.
3. Kev Kho Mob thiab Kev Kho Hniav
- Kev Kho Hniav: Fine-grit pob zeb diamond log polish titanium implants mus rau ib tug du nto, txo txoj kev pheej hmoo ntawm kis kab mob thiab txhim kho biocompatibility.
- Cov cuab yeej phais mob: Cov hlau sib khi lub log ua kom cov tungsten carbide scalpels thiab xyaum, kom ntseeg tau qhov tseeb hauv cov txheej txheem ilv.
4. Kev tsim kho thiab pob zeb Fabrication
- Granite / Marble Txiav: Cov hlau loj-bonded pob zeb diamond profile log txiav cov duab nyuaj (xws li, nkhaus countertops, cov npoo zoo nkauj) hauv cov pob zeb ntuj, xa cov polished tiav yam tsis muaj chipping.
- Kev txhim kho iav: V-groove pob zeb diamond log txiav iav raj rau cov kav dej siv los yog cov iav vaj tsev, ua kom huv si, txawm tias cov npoo uas haum seamlessly.
5. Cov hniav nyiaj hniav kub thiab Precision Engineering
- Gemstone Txiav: Ntuj pob zeb diamond log puab thiab polish gemstones (piv txwv li, sapphires, rubies) los txhim kho lawv cov ci ntsa iab, vim cov khoom siv hluavtaws tsis tuaj yeem phim pob zeb diamond qhov tseeb.
- Saib Cov Cheebtsam: Cov log me me-cov log sib tsoo me me thiab cov khoom siv rau cov khoom kim heev, tswj kev ua siab ntev ntawm ± 0.0005 hli.
Yuav Ua Li Cas Xaiv Txoj Cai Pob Zeb Diamond Profile Log
Txhawm rau xaiv lub log zoo tshaj plaws rau koj cov kev xav tau, ua raws li cov kauj ruam no:
- Txheeb xyuas cov khoom siv ua haujlwm: Xaiv hom kev sib cog lus raws li hardness (piv txwv li, hlau daim ntawv cog lus rau pob zeb, cob rau ceramics).
- Txhais qhov xav tau Profile: Qhia cov duab (V-groove, vojvoog, thiab lwm yam) thiab kam rau ua (± 0.001 hli rau cov haujlwm precision).
- Ua kom lub log rau koj lub tshuab sib tsoo: xyuas kom lub log txoj kab uas hla thiab qhov ntsuas nrawm nrawm nrog koj cov khoom siv (xyuas lub tshuab sib tsoo qhov siab tshaj plaws).
- Xav txog Kev Tsim Nyog: Rau cov dej num loj, xaiv cov hlau ruaj khov lossis cov ntawv cog lus vitrified; rau me me-batch precision, xaiv resin bonds.
Post lub sij hawm: Sep-07-2025